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Over 1,000 5-star Reviews

Indoor and Outdoor Custom Seat Cushions

Two white couches facing each other in a living room with a tufted ottoman in the middle of the room
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With custom chair, bench, and seat cushions, every piece of furniture feels like it was made just for you—because it was. Order U.S.-made replacement foam cushions from FoamOrder for tailored-to-your-furniture comfort.

Choose a Cushion Type

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How to Order Custom or Replacement Cushions

  • Measure Your Cushions

    Precisely measure the shape and dimensions of your cushion for the best possible fit.

  • Select Your Foam

    Decide how you want to use your cushions and how you want them to feel.

  • Select a Fabric

    Choose the texture, style, and durability of fabric for your cushion, or skip this step if you only need foam.

  • We’ll Do the Rest

    FoamOrder will size and cut your custom cushions and ship them right to your door!

Need help with design or measuring? Get Help from our Customer Service experts!

Get Started Now: Choose Your Foam Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

  • Select a Custom Square or Rectangle Cushion
  • Select a Custom Pattern Shape Cushion
  • Select a Custom L-Cushion Shape Cushion
  • Select a Custom Curved L-Shape Cushion
  • Select a Custom T-Shape Cushion
  • Select a Custom Curved T-Shape Cushion
  • Select a Custom Cylinder Cushion
  • Select a Custom Bar Stool (Circle) Cushion
  • Select a Custom Window Seat Cushion
  • Select a Custom Clipped Window Seat Cushion
  • Select a Custom Bolster or V-Berth Cushion
  • Select a Custom Long Bolster Cushion
  • Select a Custom Clipped Bolster Cushion
  • Select a Custom Wedge or Triangle Cushion
  • Select a Custom Long Wedge or Triangle Cushion
  • Select a Custom Equilateral Triangle Cushion
  • Select a Custom Semicircle Cushion
  • Select a Custom Chair Cushion (D-Shape) Cushion
  • Select a Custom Circular Cushion
  • Select a Custom Soft Edge T-Shape Cushion
  • Select a Custom Tri-Fold Cushion
  • Select a Custom Dual Fold (Two-Piece Chair) Cushion
  • Select a Custom Two-Piece Chaise Lounge Cushion
  • Select a Custom Four-Piece Chaise Lounge Cushion
  • Select a Custom Trapezoid Cushion
  • Select a Custom Slanted Trapezoid Cushion
  • Select a Custom Parallelogram Cushion
  • Select a Custom 4-Sided Shape (No Parallel Sides) Cushion
  • Select a Custom 5-Sided Polygon Cushion
  • Select a Custom 6-Sided Polygon Cushion
  • Select a Custom Clipped V Yacht Mattress Cushion
  • Select a Custom Full V Yacht Mattress Cushion
  • Select a Custom Square or Rectangle Cushion
  • Select a Custom Pattern Shape Cushion
  • Select a Custom L-Cushion Shape Cushion
  • Select a Custom Curved L-Shape Cushion
  • Select a Custom T-Shape Cushion
  • Select a Custom Curved T-Shape Cushion
  • Select a Custom Cylinder Cushion
  • Select a Custom Bar Stool (Circle) Cushion
  • Select a Custom Window Seat Cushion
  • Select a Custom Clipped Window Seat Cushion
  • Select a Custom Bolster or V-Berth Cushion
  • Select a Custom Long Bolster Cushion
  • Select a Custom Clipped Bolster Cushion
  • Select a Custom Wedge or Triangle Cushion
  • Select a Custom Long Wedge or Triangle Cushion
  • Select a Custom Equilateral Triangle Cushion
  • Select a Custom Semicircle Cushion
  • Select a Custom Chair Cushion (D-Shape) Cushion
  • Select a Custom Circular Cushion
  • Select a Custom Soft Edge T-Shape Cushion
  • Select a Custom Tri-Fold Cushion
  • Select a Custom Dual Fold (Two-Piece Chair) Cushion
  • Select a Custom Two-Piece Chaise Lounge Cushion
  • Select a Custom Four-Piece Chaise Lounge Cushion
  • Select a Custom Trapezoid Cushion
  • Select a Custom Slanted Trapezoid Cushion
  • Select a Custom Parallelogram Cushion
  • Select a Custom 4-Sided Shape (No Parallel Sides) Cushion
  • Select a Custom 5-Sided Polygon Cushion
  • Select a Custom 6-Sided Polygon Cushion
  • Select a Custom Clipped V Yacht Mattress Cushion
  • Select a Custom Full V Yacht Mattress Cushion

A new set of cushions will revive an aging sofa, chair, or chaise lounger by giving it an all-new look with exactly the right support. By using the highest-quality materials, we create cushions that provide up to 30 years of service.

FoamOrder is the leader in custom cushions online with any combination you need. We manufacture custom seat cushions and back cushions for all types of furniture, including couches, daybeds, dining chairs, benches, and commercial furniture. Custom patio cushions and RV cushions are extra-tough for outdoor duty, and if you own a boat, use marine-grade cushions for the best performance. FoamOrder seat foams offer the feel you want while staying within your budget. If you need them, we’ll add pre-made cushion covers or DIY fabric and upholstery linings for a complete makeover.

Premium Foam Cushions

Whatever your reason for new cushions, our step-by-step process makes ordering easy. Just choose the type of cushion, select the shape and fill in the required fields. Once we have the measurements, firmness, and other information, we’ll take care of the hard parts—right down to providing an instant quote.

If you’re new to custom-tailored cushions, use the guide below or visit the Foam Learning Center. It’s full of free articles to assist with any project. We have a Customer Satisfaction Guarantee that includes exchanges for store credit on most items. Be more comfortable by relaxing on custom-cut foam cushions.

Which Foam Should I Choose for My Custom Cushions?

You should choose the type and quality of foam based on where and how often the custom cushions will be used. For example, some window seats or guest room cushions don’t get a lot of use and can be made of our EconoFlex C-grade material. But, custom cushions for a family room sofa or around a dining banquette that will be used every day should be made from our EverFlex or 100% natural latex cushions. People 200 pounds and heavier will need to choose the firmer foams to prevent bottoming out.

Foam Type

For foam type, we recommend the following:

  • Outdoor Cushions: If the cushions might get wet, we recommend our outdoor foam. If your cushions likely won’t get wet then use any foam.
  • Indoor Cushions: Choose either the 100% natural latex or polyurethane foams.
  • Memory foam cushions are fine to use when glued to a firmer base foam. Solid memory foam cushions are not recommended as they will bottom out when sat upon.
  • Down Cushions: We offer solid down cushions and envelopes on our down cushions page. Down cushions are for indoor use only.

Back Cushions

When ordering custom cushions for a back rest, we recommend softer (EverFlex V24 or V34, or EconoFlex C33) foams. Also, consider the bolster shape. Usually the top of a bolster is half the size of the base dimension.

  • man wearing glasses in warehouse moving large block of foam
  • two hands holding yellow measuring tape placed on top of tan couch cushions

Custom Tips for Custom Foam Cushions

family of 4 sitting closely together on white couch

Custom Cushion Seating Height

The top of seat cushions should generally be between 18" and 20" when measuring from the floor. Any taller than this and some people won’t be able to rest their feet comfortably on the floor. When designing seating, build the top of your platform or bench 14" to 16" from the ground. This will allow for a 2" to 4" cushion, which is a comfortable thickness. The final product will be between the ideal total height of 18–20".

hand holding scissors cutting downwards through white batting

We Recommend Batting

From the suggested additions choose a batting for your custom cushions. Batting is needed to fill out the cover and round the front edges. Without it your new custom cushions will show wrinkles in the fabric. Some cushions require batting on specific sides. To do this, be sure to add comments in the shopping cart on the item. If you really don’t want any batting, then order the foam slightly thicker than the case to make sure it fills in as much as possible. For a more luxurious treatment, consider our down or polyester envelopes.

restaurant seating with white chairs and booths

Restaurant & Commercial Seating

Since commercial seating gets a lot of use, only our EverFlex Rebond material will hold up. Use half EverFlex Rebond and half EverFlex V54 on top for the most durable foam combination. All other custom cushions will soften quickly in any commercial applications. See our Restaurant and Bar page for more details.

woman sitting on blue cushions staring up at the sky smiling

Customer Satisfaction Guarantee

Speak with our expert customer service team if you need help choosing foam or custom cushion details. If you’re not satisfied with your purchase, you may exchange most foam types, less a 25% restocking fee, for store credit only. During the checkout process you’ll see the specific policy for the options you have chosen.

A Few Final Tips for Custom Foam Cushions

  • For custom bench cushions we recommend your cushions are not higher than 20" at the top of the cushion’s edge.
  • Custom couch cushions will be most comfortable if you choose cushions which are thick enough (given the right foam selection) for the weight of the person they are supporting. Don’t order your custom made cushions too thin or soft and choose a quality of foam that will last. Our customer service team can help with this issue.
  • Choose fabrics for your custom cushions that are suitable for the location where the cushions will be used. For example, custom bench cushions used in the kitchen should use a fabric that is easy to clean and ultraviolet resistant. Custom bench cushions used in a hallway with little sun may use fabric without ultraviolet resistance.
  • Prices for our custom couch and other cushions are not standard and vary depending on the size, foam, and fabric chosen for the custom made cushions.
  • Finally, for a great full look and super-comfort, consider our down envelopes instead of dacron wrapping around your custom cushions.
  • two white rear facing seats in camper van with a wood table

Over 100,000 Satisfied Residential and Commercial Customers, including:

  • Four Seasons
  • San Francisco Giants logo
  • Mezeh logo
  • Willow Creek logo
  • GFC logo
  • The Ritz-Carlton logo
  • Braemar logo
  • AC Hotels logo

What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
Custom Cut Foam
“I ordered custom cut foam for a chair cushion. I received the order timely, and it was a great fit. The cushion looks like it did when it was new. Excellent quality, excellent fit, and excellent service! I would definitely recommend to others!”
Laura R
VA
December 2024
5/5 stars5/5 stars
My old chair’back!
“The FoamOrder people I dealt with were lovely from beginning to end. They delivered a quality product in the time frame promised, and the new cushion was fairly easy to put into the old cover. The original cushion of all feather was no longer fluffable— no amount of shaking or putting in the dryer on air would help more than a few minutes.. My 30 year old chair is once again comfortable and I have you to thank!”
Marnie N.
Boise, ID
December 2024
5/5 stars5/5 stars
Saved an old couch!
“Had a couch that was more than 15 years old, it had been greatly used by the entire family and the cushions were worn out, the new cushions gave it new life and will last even longer!”
Kimber M
Wallins Creek, Ky
December 2024
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Custom Cushion

Custom Cushion

Dimensions: Width: 26 in, Depth: 26 in, Thickness: 4 in

Availability: In Stock

Price: $40.94

Create your own cushion

Custom cushions, 26x26x4, are created for any living space with detailed quality.