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Over 1,000 5-star Reviews

Custom Indoor Bi-Fold Cushions

Wooden Couch and table with patterned cushions

FoamOrder has been producing custom bi-fold cushions for over 20 years, so we have the experience to provide the right custom foam and covers to meet any need. We can produce bi-fold cushions to any dimension, including your own custom pattern, and we carry over 30 types of foam from traditional high-resiliency (HR) polyurethane foam to ultra-comfortable and organic latex foam. We also produce custom cushion covers for bi-fold cushions, and carry Sunbrella® fabrics for high-traffic or high-use areas that might need a stain-resistant cover, as well as a wide selection of cotton print and Robert Allen™ fabrics. Let our step-by-step process walk you through ordering your tri-fold cushions to the exact specifications you need, including dimensions, foam type, and batting and cover options. And, if you need further help, our friendly experts in Customer Service can lend a hand to help you place your order.

Select Your Custom Bi-Fold Cushion Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

  • Select a Custom Dual Fold (Two-Piece Chair) Bi-Fold
  • Select a Custom Two-Piece Chaise Lounge Bi-Fold
  • Select a Custom Pattern Shape Bi-Fold
  • Select a Custom Square or Rectangle Bi-Fold
  • Select a Custom Curved T-Shape Bi-Fold
  • Select a Custom T-Shape Bi-Fold
  • Select a Custom Curved L-Shape Bi-Fold
  • Select a Custom L-Cushion Shape Bi-Fold
  • Select a Custom Cylinder Bi-Fold
  • Select a Custom Bar Stool (Circle) Bi-Fold
  • Select a Custom Window Seat Bi-Fold
  • Select a Custom Clipped Window Seat Bi-Fold
  • Select a Custom Bolster or V-Berth Bi-Fold
  • Select a Custom Long Bolster Bi-Fold
  • Select a Custom Clipped Bolster Bi-Fold
  • Select a Custom Equilateral Triangle Bi-Fold
  • Select a Custom Wedge or Triangle Bi-Fold
  • Select a Custom Long Wedge or Triangle Bi-Fold
  • Select a Custom Semicircle Bi-Fold
  • Select a Custom Chair Cushion (D-Shape) Bi-Fold
  • Select a Custom Circular Bi-Fold
  • Select a Custom Soft Edge T-Shape Bi-Fold
  • Select a Custom Tri-Fold Bi-Fold
  • Select a Custom Four-Piece Chaise Lounge Bi-Fold
  • Select a Custom Trapezoid Bi-Fold
  • Select a Custom Slanted Trapezoid Bi-Fold
  • Select a Custom Parallelogram Bi-Fold
  • Select a Custom 4-Sided Shape (No Parallel Sides) Bi-Fold
  • Select a Custom 5-Sided Polygon Bi-Fold
  • Select a Custom 6-Sided Polygon Bi-Fold
  • Select a Custom Clipped V Yacht Mattress Bi-Fold
  • Select a Custom Full V Yacht Mattress Bi-Fold
  • Select a Custom Dual Fold (Two-Piece Chair) Bi-Fold
  • Select a Custom Two-Piece Chaise Lounge Bi-Fold
  • Select a Custom Pattern Shape Bi-Fold
  • Select a Custom Square or Rectangle Bi-Fold
  • Select a Custom Curved T-Shape Bi-Fold
  • Select a Custom T-Shape Bi-Fold
  • Select a Custom Curved L-Shape Bi-Fold
  • Select a Custom L-Cushion Shape Bi-Fold
  • Select a Custom Cylinder Bi-Fold
  • Select a Custom Bar Stool (Circle) Bi-Fold
  • Select a Custom Window Seat Bi-Fold
  • Select a Custom Clipped Window Seat Bi-Fold
  • Select a Custom Bolster or V-Berth Bi-Fold
  • Select a Custom Long Bolster Bi-Fold
  • Select a Custom Clipped Bolster Bi-Fold
  • Select a Custom Equilateral Triangle Bi-Fold
  • Select a Custom Wedge or Triangle Bi-Fold
  • Select a Custom Long Wedge or Triangle Bi-Fold
  • Select a Custom Semicircle Bi-Fold
  • Select a Custom Chair Cushion (D-Shape) Bi-Fold
  • Select a Custom Circular Bi-Fold
  • Select a Custom Soft Edge T-Shape Bi-Fold
  • Select a Custom Tri-Fold Bi-Fold
  • Select a Custom Four-Piece Chaise Lounge Bi-Fold
  • Select a Custom Trapezoid Bi-Fold
  • Select a Custom Slanted Trapezoid Bi-Fold
  • Select a Custom Parallelogram Bi-Fold
  • Select a Custom 4-Sided Shape (No Parallel Sides) Bi-Fold
  • Select a Custom 5-Sided Polygon Bi-Fold
  • Select a Custom 6-Sided Polygon Bi-Fold
  • Select a Custom Clipped V Yacht Mattress Bi-Fold
  • Select a Custom Full V Yacht Mattress Bi-Fold

How to Order Custom Indoor Bi-Fold Cushions

  • Measure Your Cushions

    Precisely measure the shape and dimensions of your bi-fold cushion for the best possible fit (see how).

  • Select Your Foam

    Decide how you want to use your bi-fold cushions and how you want them to feel.

  • Select a Fabric

    Choose the texture, style, and durability of fabric for your bi-fold cushion, or skip this step if you only need foam.

  • We’ll Do the Rest

    FoamOrder will size and cut your custom bi-fold cushions and ship them right to your door!

Need help with design or measuring? Get Help from our Customer Service experts!

Frequently Asked Bi-Fold Cushion Questions

Which foam is best for Indoor Bi-Fold Cushions?

Bi-fold cushions are sometimes purchased for occasional use. If this is the case for you, we recommend our less-expensive Econoflex™ foam. If your bi-fold cushion will get everyday use, then we recommend our Everflex™ foam.

Should I order dacron (polyester) batting for my bi-fold cushions?

Dacron wrap is purely optional for tri-fold and bi-fold cushions. Dacron batting is primarily to give a cushion a fuller look, so if your bi-fold cushion doesn’t need that, you can forego dacron wrap. If you do want the fuller look and extra comfort that dacron provides, we’d suggest a bookwrap treatment for a bi-fold cushion as the spaces where the cushions join together don’t need a wrap.

How thick should bi-fold cushions be?

There is no rule-of-thumb for the thickness of a bi-fold cushion. The appropriate thickness depends on how you’ll use the bi-fold cushion, and how often it will be used. If your bi-fold cushion is being used as a sleeping surface, we’d generally recommend a minimum of two inches of a firmer foam like our Everflex™ V54 or Econoflex™ C55. For a bit more sleeping comfort in a tri-fold, we’d recommend 3–4 inches of our Everflex™ V44 or Econoflex™ C33. If you need further guidance, our friendly Customer Service team is a great source of exper advice.

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What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
Great Product
“We ordered unusual shapes and the cushions fit perfectly. The customer support were very helpful. We are thinking about another purchase for a different chair.”
Louis W
Las Cruces NM
April 2025
5/5 stars5/5 stars
Repair not Replace
“It was the perfect solution for a sofa that we like but had seen its day. We like to live sustainably and we’re pleased to revitalize the cushions with Foam Order’s organic latex foam. We are extremely satisfied with the outcome. Your instructions were easy to follow and your turnaround time excellent. Most importantly, we love the outcome. Thank you.”
Buddy
New Hope, PA
April 2025
5/5 stars5/5 stars
Easy to order & high quality
“Amazing! First I ordered a large pad of 6-inch thick foam--it was easy to order, came quickly and was clean & beautiful. Once I cut it to fit my project, I ordered a custom cover. The specificity of the order process is just perfect and detailed. I received multiple updates on the progress of the item and found it was easy to check on progress. The finished cover is beautiful, sturdy, well-made with good stitching and zippers and FIT PERFECTLY. Very pleased.”
Timothy R.
Pacific Grove, CA
April 2025
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Custom Bi-Fold Cushion

Custom Bi-Fold Cushion

Dimensions: Width: 24 in, Back Height: 24 in, Seat Length: 26 in, Thickness: 3 in

Availability: In Stock

Price: $69.50

Create your own cushion

Custom bi-fold cushions, width 24, seat length 26, back height 24, thickness 3, are produced with various foam types and custom covers.