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Over 1,000 5-star Reviews

Custom Indoor Down Cushions and Envelopes

Down Cushions

Down cushion products will cradle you in a cloud of comfort. Wrap a down envelope around a premium piece of traditional polyurethane or organic latex foam to turn it into a plush self-fluffing cushion. Or, create a customized solid down cushion—your very own “cloud on your couch.” We offer 25/75 or 50/50 grade down. This ratio reflects the down/feather content; the higher the down content, the less feather leakage will occur in your cushions. Our down cushions and envelopes are covered with 100% cotton, 200+ thread count, down-proof ticking. We also offer the luxury of a down cushion—with polyester, ideal for people allergic to down products. It is a premium way to make a down-like cushion, and is superior to a polyester batting wrap.

Down envelope (back, unzipped) around a foam cushion

Down envelope (back, unzipped) around a foam cushion

Down envelope (front, zipped) around a foam cushion

Down envelope (front, zipped) around a foam cushion

Select Your Custom Down Cushion Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

  • Select a Custom Square or Rectangle Down Cushion
  • Select a Custom Pattern Shape Down Cushion
  • Select a Custom L-Cushion Shape Down Cushion
  • Select a Custom Curved L-Shape Down Cushion
  • Select a Custom T-Shape Down Cushion
  • Select a Custom Curved T-Shape Down Cushion
  • Select a Custom Cylinder Down Cushion
  • Select a Custom Bar Stool (Circle) Down Cushion
  • Select a Custom Window Seat Down Cushion
  • Select a Custom Clipped Window Seat Down Cushion
  • Select a Custom Bolster or V-Berth Down Cushion
  • Select a Custom Long Bolster Down Cushion
  • Select a Custom Clipped Bolster Down Cushion
  • Select a Custom Wedge or Triangle Down Cushion
  • Select a Custom Long Wedge or Triangle Down Cushion
  • Select a Custom Equilateral Triangle Down Cushion
  • Select a Custom Semicircle Down Cushion
  • Select a Custom Chair Cushion (D-Shape) Down Cushion
  • Select a Custom Circular Down Cushion
  • Select a Custom Soft Edge T-Shape Down Cushion
  • Select a Custom Tri-Fold Down Cushion
  • Select a Custom Dual Fold (Two-Piece Chair) Down Cushion
  • Select a Custom Two-Piece Chaise Lounge Down Cushion
  • Select a Custom Four-Piece Chaise Lounge Down Cushion
  • Select a Custom Trapezoid Down Cushion
  • Select a Custom Slanted Trapezoid Down Cushion
  • Select a Custom Parallelogram Down Cushion
  • Select a Custom 4-Sided Shape (No Parallel Sides) Down Cushion
  • Select a Custom 5-Sided Polygon Down Cushion
  • Select a Custom 6-Sided Polygon Down Cushion
  • Select a Custom Clipped V Yacht Mattress Down Cushion
  • Select a Custom Full V Yacht Mattress Down Cushion
  • Select a Custom Square or Rectangle Down Cushion
  • Select a Custom Pattern Shape Down Cushion
  • Select a Custom L-Cushion Shape Down Cushion
  • Select a Custom Curved L-Shape Down Cushion
  • Select a Custom T-Shape Down Cushion
  • Select a Custom Curved T-Shape Down Cushion
  • Select a Custom Cylinder Down Cushion
  • Select a Custom Bar Stool (Circle) Down Cushion
  • Select a Custom Window Seat Down Cushion
  • Select a Custom Clipped Window Seat Down Cushion
  • Select a Custom Bolster or V-Berth Down Cushion
  • Select a Custom Long Bolster Down Cushion
  • Select a Custom Clipped Bolster Down Cushion
  • Select a Custom Wedge or Triangle Down Cushion
  • Select a Custom Long Wedge or Triangle Down Cushion
  • Select a Custom Equilateral Triangle Down Cushion
  • Select a Custom Semicircle Down Cushion
  • Select a Custom Chair Cushion (D-Shape) Down Cushion
  • Select a Custom Circular Down Cushion
  • Select a Custom Soft Edge T-Shape Down Cushion
  • Select a Custom Tri-Fold Down Cushion
  • Select a Custom Dual Fold (Two-Piece Chair) Down Cushion
  • Select a Custom Two-Piece Chaise Lounge Down Cushion
  • Select a Custom Four-Piece Chaise Lounge Down Cushion
  • Select a Custom Trapezoid Down Cushion
  • Select a Custom Slanted Trapezoid Down Cushion
  • Select a Custom Parallelogram Down Cushion
  • Select a Custom 4-Sided Shape (No Parallel Sides) Down Cushion
  • Select a Custom 5-Sided Polygon Down Cushion
  • Select a Custom 6-Sided Polygon Down Cushion
  • Select a Custom Clipped V Yacht Mattress Down Cushion
  • Select a Custom Full V Yacht Mattress Down Cushion

How to Order Custom Indoor Down Cushions

  • Measure Your Cushions

    Precisely measure the shape and dimensions of your down cushion for the best possible fit (see how).

  • Select Your Foam

    Decide how you want to use your down cushions and how you want them to feel.

  • Select a Fabric

    Choose the texture, style, and durability of fabric for your down cushion, or skip this step if you only need foam.

  • We’ll Do the Rest

    FoamOrder will size and cut your custom down cushions and ship them right to your door!

Need help with design or measuring? Get Help from our Customer Service experts!

Frequently Asked Down Cushion Questions

What does the ratio of down to feather mean?

Down is a small sphere-shaped feather from the underbelly of the birds. There are far more regular feathers on birds than down, consequently, the higher the down content, the greater the quality and the higher the cost. For higher quality down cushions, we recommend either the 25/75 or 50/50 grade or better. This ratio reflects down/feather content. The higher the down content, the less feather leakage will occur. The white goose is more resilient and self-fluffing because it has a larger feather than duck down. This larger feather must be balanced by greater down content and consequently is much more expensive. The less expensive grades like 10/90 will leak more feathers and this is not something we warrant.

Which foam should I fill my down envelope with?

When selecting a foam consider your desired firmness and the dimensions. If your down cushions is 4" thick and you want it soft and cradling but not too soft choose EverFlex™ V24 foam. If you want it a little more supportive choose EverFlex™ V34 foam. (You can select foam options after specifying the dimensions of your down envelope and selecting the fill type.) Some people want to order our firm v44 foam or a harder foam but this is counter to the idea of using down and not recommended since it is so firm.

Crowning and Down or Poly Envelopes

Down envelopes will cause the overall cushion to finish approximately 3" thicker at its peak in the middle of the cushion and gradually taper down to the edges. This overstuffed look is called a crown and is normal. A poly down envelope will finish 3"–5" thicker since the poly fibers have a greater loft. You can reduce the total cushion thickness by reducing the thickness of the foam inside. Don’t reduce the thickness of the down envelope. Down envelopes need room to expand, so having foam that is 1" thinner than the actual down envelope works best. Down envelopes need to be ordered the same dimensions as the outer cover to fill out the outer cover properly (and always choose the option to “add allowances”).

If you don’t want such a large crown then add to the comments section in the shopping cart that you want your foam 1" thinner, and this will lower the crown by 1". You may order the foam up to 2" thinner than the down envelope without much consequence to aesthetics. Certain combinations of foam and down are best in these circumstances, so call our sales staff for recommendations.

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What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
My old chair’back!
“The FoamOrder people I dealt with were lovely from beginning to end. They delivered a quality product in the time frame promised, and the new cushion was fairly easy to put into the old cover. The original cushion of all feather was no longer fluffable— no amount of shaking or putting in the dryer on air would help more than a few minutes.. My 30 year old chair is once again comfortable and I have you to thank!”
Marnie N.
Boise, ID
December 2024
4/5 stars4/5 stars
Gave my 18 year old sofa a new life!
“Purchase seat cushions for my slip covered sofa. The rep I spoke with was extremely helpful and made the process easy. I ordered the down wrap over foam, and only wish I had ordered a higher foam because the down squishes down and I lose the puffiness. But, it is 100% better than it was and FoamOrder did a fantastic job!!! I highly recommend them.”
Marcy B
West Chester PA
November 2024
5/5 stars5/5 stars
Our couch is so much more comfortable!
“Even when our couch was new, the cushions weren’t nearly as comfortable as it is with the replacement cushions. Worth every penny.”
Theresa K
Rockland Maine
September 2024
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