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Foam Replacement for Couch and Sofa Cushions

White living room with grey couches, rug, and curtains

Select Your Indoor Replacement Cushion Shape

Don’t see the shape you need? No problem. Just choose “Pattern Shape” to make your own pattern and send it to us to cut to your exact pattern specifications.

Customize Your Indoor Sofa and Couch Cushions

At FoamOrder, we offer a variety of options to meet your exact needs:

Foam Quality Options

Select from three foam types tailored to your preferences and usage:

  • EconoFlex™ Foam: Budget-friendly and ideal for light to moderate use, such as guest rooms or seldom-used furniture.
  • DuraFlex™ Foam: A medium-density option, providing daily support and comfort.
  • EverFlex™ Foam: High-resilience foam designed for superior durability and long-term use on frequently-used couches or sofas.

Foam Firmness Options

Choose the level of firmness—soft, medium, or firm—to match your desired comfort and support. Medium-firm foam is often ideal for cushions between 4–6 inches thick, while softer or firmer options can accommodate thinner or thicker cushions.

Dacron Wrap or Down Envelope

Enhance the appearance and feel of your cushion with:

  • A Dacron polyester wrap for a smooth, plush finish that fills out the cushion covers.
  • A luxurious down envelope, which adds softness and a self-fluffing effect for premium comfort.

Optional Replacement Fabric Covers

If your existing fabric covers are outdated or worn, opt for custom replacement covers in a variety of colors and styles. These high-quality materials can bring a fresh look to your furniture while extending its life.

Frequently Asked Replacement Cushion Questions

How do I make sure my cushions don’t look baggy or flat?

Ordering with a Wrap:
To achieve a smooth, rounded, and upholstered look, we recommend adding dacron (polyester) batting during the ordering process. This can be applied as a book wrap, which prevents fabric wrinkles and gives your cushions a polished appearance. For additional padding, you can select a double-dacron book wrap or have all sides of the cushion wrapped. If you’re ordering organic latex cushions, pairing them with organic cotton or organic wool batting ensures natural composition while providing premium comfort.

Ordering without a Wrap:
If you prefer not to use batting, it’s essential to ensure your foam is the right size. We recommend ordering foam that is 1/4" to 1/2" thicker than your cushion cover to fill out the fabric and prevent a flat or baggy appearance. This approach helps maintain a snug, full look while avoiding unnecessary wrinkles.

How thick should couch cushions be?

When Replacing Just the Foam Insert:
If you’re keeping your existing cushion slipcovers, we recommend matching the thickness of your replacement foam insert to the original cushion (don’t measure the old foam as it has likely depressed with time. Measure from seam to seam on your slipcover - see how). This ensures a proper fit and avoids any gaps or bagginess in the slipcover. Choosing the right foam density and firmness level is also crucial to maintaining comfort and durability.

When Replacing the Entire Cushion:
For new couch or sofa cushions, thickness typically ranges between 4–6 inches depending on the design of the couch. Thicker cushions may not be necessary, while cushions thinner than 4 inches risk heavier users “bottoming out” and feeling the support materials beneath.

Pro tip: Seat cushions should measure 18–20 inches from the floor to ensure a comfortable seating height for most people.

How do I order replacement couch cushions that fit perfectly?

Ordering is simple! Measure the dimensions of your cushions (width, depth, and thickness), then enter the details during checkout. We cut each cushion to order for a precise fit in your existing covers. Read our guide on how to measure couch cushions for detailed instructions.

Which foam is best for Indoor Couch Cushions?

We recommend:

  • Polyurethane Foam:
    • For daily use, choose EverFlex™ Foam for lasting durability and support.
    • For occasional use, EconoFlex™ Foam offers affordability without compromising comfort.
    • Cushions 4–6 inches thick pair well with medium-firm V44 EverFlex™ Foam. Thinner cushions may need firmer V54, while thicker cushions work best with softer V34.
  • Organic Latex Foam:

Are replacement sofa cushions worth it?

Yes! Replacing cushions is an affordable way to restore comfort and style without the cost of new furniture. It’s often 50–70% less expensive than buying a new sofa and helps reduce waste, making it a more sustainable choice.

Can you replace just the cushions on a couch?

Absolutely! If your cushions are removable and feature zippers or covers, replacing the foam is an easy and effective option. However, if your couch cushions are permanently upholstered to the frame, replacement foam may not be an option.

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What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
Custom Cut Foam
“I ordered custom cut foam for a chair cushion. I received the order timely, and it was a great fit. The cushion looks like it did when it was new. Excellent quality, excellent fit, and excellent service! I would definitely recommend to others!”
Laura R
VA
December 2024
5/5 stars5/5 stars
My old chair’back!
“The FoamOrder people I dealt with were lovely from beginning to end. They delivered a quality product in the time frame promised, and the new cushion was fairly easy to put into the old cover. The original cushion of all feather was no longer fluffable— no amount of shaking or putting in the dryer on air would help more than a few minutes.. My 30 year old chair is once again comfortable and I have you to thank!”
Marnie N.
Boise, ID
December 2024
5/5 stars5/5 stars
Saved an old couch!
“Had a couch that was more than 15 years old, it had been greatly used by the entire family and the cushions were worn out, the new cushions gave it new life and will last even longer!”
Kimber M
Wallins Creek, Ky
December 2024

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Replacement Cushion

Replacement Cushion

Dimensions: Width: 26 in, Depth: 26 in, Thickness: 4 in

Availability: In Stock

Price: $40.94

Create your own cushion

Replacement cushions, typically 26x26x4, are high-quality and custom-made, with various foam and fabric options.