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Over 1,000 5-star Reviews

Outdoor Foam

Bright pink and green pillows on tan lounge chairs

At FoamOrder.com, we believe that any time is the right time to create or restore an outdoor space. We also know that having comfortable outdoor furniture is the most important step in crafting a desirable space. Our outdoor cushion foam sheets let you craft replacement cushions for patio sofas, chairs, chaise loungers, daybeds, and more. Purchasing full sheets is an economical choice if your furniture has very particular needs or you enjoy DIY projects. Craft outdoor foam cushions with the same materials that FoamOrder.com uses to make custom-cut cushions for many residential and commercial applications.

Outdoor Foam Sheets

Outdoor Foam Sheets
Unit:
Intend­ed Use:

All dimensions will be rounded to the nearest 1/8 inch (approximately 3 mm).

Choose from 3 different firmness options. Enter the thickness to the right above for a price quote.

Thickness should be between 3/8" and 30" (1–76 cm).

The price quote page will show the sheet widths and lengths that are available, the types of foam you can order, and prices for each.

Attention Designers and Workrooms, get up to 20% off when you set up a wholesale account!

Premium Outdoor Foam

Choose the right outdoor foam for cushions to support your entertaining and adventuring. We offer high-quality, outdoor, dry-fast (reticulated) foam and Dacron batting that will dry quickly after the rain, eliminating mildew and mold buildup on your patio cushions. Soft, medium and firm densities are available that retain their shape longer than traditional furniture cushion foam and other fill materials.

Use our tools above to find the outdoor furniture foam you need and get an instant quote. Enter the desired foam thickness in inches or centimeters along with the intended use — seat cushion, back cushion or mattress. When you click Show Prices, we’ll provide a list of all the outdoor foam sheet sizes we have available matching your requirements. We also can add tools and accessories you might need to your order, such as Pro-Tack adhesive and foam cutters.

If you’re a DIYer looking for foam only without custom covers, this is the place for you. Order standard upholstery sheet sizes and cut them to size on your own for DIY savings with a Satisfaction Guarantee. FoamOrder.com also can create wholesale accounts for upholstery workrooms and furniture professionals with savings of up to 25%. If you’re looking for custom-cut outdoor foam cushions, visit our Outdoor Cushions page for more options.

Frequently Asked Outdoor Foam Questions

Why use our replacement foam for outdoor cushions?

Traditionally, companies have manufactured outdoor cushions using polyester pillow fiber because it is a cheap, albeit low-quality, fill product. However, much like old bed pillows, this material flattens quickly. If your cushions are beginning to compress or sag, it might be time to consider replacements. Our outdoor cushion foam has a very high density at 1.8 lb./ft.³, helping it keep its shape for years. In contrast, cheap patio furniture made from inferior foam or polyester may look and feel good at first but will quickly flatten. Our outdoor foam comes in three firmness choices (soft, medium and firm) and is a high-quality and comfortable upgrade from polyester fiber that will last much longer and maintain its shape better.

Do you offer UV-resistant fabric offerings?

A durable cushion is nothing without an equally tough outdoor-safe cover to protect it from rain and direct sunlight. FoamOrder.com offers Sunbrella®, marine-grade vinyl and other cushion cover fabrics suitable for the outdoors. We have in-house tailors who sew cover fabrics both inside and out to ensure they don’t unravel when cleaned. Visit our Outdoor Cushions page for outdoor cushions with or without covers or our Custom Sewing page for covers only.

Looking for Something Else?

Over 100,000 Satisfied Residential and Commercial Customers, including:

  • Four Seasons
  • San Francisco Giants logo
  • Mezeh logo
  • Willow Creek logo
  • GFC logo
  • The Ritz-Carlton logo
  • Braemar logo
  • AC Hotels logo

What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
Who says you can’t get what you want
“We needed new cushion cores for vintage wicker chairs that will now have a new home on an outside covered deck. So, foam order sent us outdoor, denser, poly wrapped cushions, end of story. We received exactly what we requested!”
DDG
Cincinnati, OH
November 2024
5/5 stars5/5 stars
Extra firm cushions are awesome!
“Used the extra firm cushions to replace the well-used ones on our favorite outdoor loveseat. They are fantastic! Well worth the price.”
Sarah T
Montgomery, NY
October 2024
5/5 stars5/5 stars
Awesome Cushions - Very Happy!!
“We recently replaced all of the cushions for our outdoor furniture. We are so happy with the quality of the cushions and how great they look. During the process with worked with Shepherd who was awesome and kept us updated and worked through the process with us. We highly recommend FoamOrder for cushions, and look forward to using them again for additional furniture we have.”
Jim Crichton
Sarasota, Florida
October 2024
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