RV Mattress

We offer three basic materials from which you can make your RV mattress. First is traditional polyurethane foam. For RV, we recommend our high resiliency (HR) Everflex foam if you’re going to spend more than 2–3 nights at a time on this mattress. If not, you can get away with our less-expensive (and less dense) Econoflex foam. We offer 3 firmness options for each of these, and generally recommend medium V44 as long as your mattress is between 2–5 inches thick. If it’s thicker you should consider our less firm V34, and if it’s less than 3 inches you’ll probably want our firmer V54 foam. Your second option is much more comfortable, and organic, latex foam. We offer six firmness options, and you should select the firmness that matches your personal sleeping preference from soft to firm. Finally, we offer memory foam mattress options as well, but always recommend that you put a base layer of polyurethane foam below 1–2 inches of memory foam. Don’t hesitate to contact our Customer Service team with questions about building the right RV mattress for your needs!

To make a pattern for a custom size RV mattress, you’ll need a large piece of paper, or plastic, and a heavy marker like a Sharpie to trace the pattern. You should trace the exact shape of where the edges will be, indicating important things right on the pattern like the thickness of the mattress, and where any zippers might go if you’re going to have a cover on the RV mattress. Another important thing to determine is if the top and bottom of the mattress are the same, or if one has a slightly bigger size than the other (generally known as a bevel). If this is the case, you’ll need both a top and a bottom pattern, or must be able to communicate how much smaller one is than the other with your written instructions. As you go through the order process on our website, select the “Pattern Shape,” and you’ll enter the general dimensions of the mattress. At the end of the process we’ll tell you how to mail the pattern to us. Custom pattern shape mattresses usually take 2 weeks after we receive your pattern if they don’t include a sewn cover. If they do include a cover, it will likely take 4–6 weeks.

At FoamOrder, we offer ten densities of polyurethane foam mattresses to choose from, from less-expensive mid-grade Econoflex to our highly durable, long-lasting Everflex. Prices start low for our EconoFlex foam (the grade used in the manufacturing of the majority of consumer mattress brands), we recommend this grade of foam for mattresses that don’t get used a lot (guest beds, RVs, etc.). And our long lasting high-resiliency Everflex foam is still a great deal for these high-quality materials. We also offer super-comfortable, organic latex foam mattresses for the best night’s sleep you can imagine. Finally, our memory foam mattress options offer the ability to combine a dreamlike memory foam top layer with a more sturdy and durable polyurethane foam base.