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Thickness1–9 Sheets
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10–24 Sheets
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25–99 Sheets
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100+ Sheets
0.125" (3 mm) $35.06 $28.05 $21.04 $17.53
0.25" (6 mm) $37.32 $29.86 $22.39 $18.66
0.5" (13 mm) $53.61 $42.89 $32.17 $26.81
0.75" (19 mm) $71.70 $57.36 $43.02 $35.85
1.0" (25 mm) $90.25 $72.20 $54.15 $45.13
1.5" (38 mm) $148.77 $119.02 $89.26 $74.39
Thickness1–4 Sheets
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5–9 Sheets
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10–24 Sheets
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25+ Sheets
2.0" (51 mm) $185.25 $148.20 $111.15 $92.63
3.0" (76 mm) $318.86 $255.09 $191.32 $159.43
4.0" (102 mm) $418.11 $334.49 $250.87 $209.06

Over 1,000 5-star Reviews

EVA Foam for Cosplay

Cosplay

EVA (Ethylene-Vinyl Acetate) foam is a firm, high-density foam that is softer than standard polyethylene foams. Commonly used in items like yoga mats, sports gear, and boat equipment, EVA foam is also the ultimate material for cosplayers of all levels of experience. In contrast to bulky, heavy plastics that don’t hold their shape and are difficult to form, EVA foam is extremely versatile, easy to work with, and helps cosplayers achieve a high-end, polished look for their costumes. In addition to its durability and reasonable price per sheet, EVA foam offers several key advantages for DIY cosplayers. EVA Foam is a firm closed-cell foam with a softer, more rubbery feel than our polyethylene (cross-poly) offering. Its surface squishes down when you press your fingers into it, quickly bouncing right back into place. The firm structure and UV-resistance of EVA foam makes it a great material for outdoor applications, and it is also popular for use as a Cosplay material. It weighs 2 lbs/ft³.

Order EVA Foam Sheets

EVA Foam
EVA Foam
Thick­ness:
Sheet dimensions: 40" × 80" × 0.25" (101.6 × 203.2 × 0.6 cm)
Price:
$37.32
Sheets:
Sheet dimensions: 40" × 80" × 0.25" (101.6 × 203.2 × 0.6 cm)
SheetsPrice Each
  
  
  
  
Sheets    
Price Each    
Price list for all sizes
Price List
All Sizes

Custom-Cut EVA Foam for Cosplay

We’ll cut your EVA Foam to accommodate your needs. Whether you’re searching for EVA simple square pieces or custom pattern shapes, you can select any of the options below.

NOTE: Due to the nature of this specialized foam, we cannot cut custom sizes in some dimensions. We are unable to cut cylinders and wedges deeper than 2 inches.

  • Select a Custom Square or Rectangle EVA Sheet
  • Select a Custom Wedge or Triangle EVA Sheet
  • Select a Custom Bar Stool (Circle) EVA Sheet
  • Select a Custom Window Seat EVA Sheet
  • Select a Custom Bolster or V-Berth EVA Sheet
  • Select a Custom Pattern Shape EVA Sheet
  • Select a Custom Square or Rectangle EVA Sheet
  • Select a Custom Wedge or Triangle EVA Sheet
  • Select a Custom Bar Stool (Circle) EVA Sheet
  • Select a Custom Window Seat EVA Sheet
  • Select a Custom Bolster or V-Berth EVA Sheet
  • Select a Custom Pattern Shape EVA Sheet
Cut
Easy to Cut, Form, and Bond

Since EVA foam is a soft and sturdy material, it’s simple to cut with basic tools like scissors and box cutters. You can also use heat to mold and shape EVA foam.

Weapons and Accessories
Light
Lightweight

Unlike heavier materials used for cosplay, EVA foam weighs about two pounds per cubic foot. That means you can build entire costumes including shields, armor, helmets, and more without getting weighed down.

Headpieces
Sun
UV Resistant

If you use polyurethane foams for cosplay, you might notice shades of yellow after prolonged exposure to UV rays. Because EVA foam is UV resistant, it maintains its integrity when outdoors.

Costume Armor

What Customers Are Saying

“I am currently using this as a replacement for the standard EVA foam cosplayers use. I needed something stiffer but still easily cut. This product is exactly what I’ve been needing. The shipment came in on time, a few minor pockets on some sheets, to be expected. Overall I may always decide to use this material in the future.”

—Greg Krueger, Krueger Cosplays

Cosplay Testimonial

Frequently Asked Cosplay and EVA Foam Questions

How Can You Use EVA Foam for Cosplay?

From intricate outer layers to the smallest accessories, EVA foam is the perfect material for cosplayers looking to complete their long-lasting, high-quality pieces. EVA foam can be used to create:

  • Costume Armor: Using heat, paint, and other materials, you can turn EVA foam into intricate armor. Our foam sheets come without cross or diamond patterns, allowing for a uniform starting point without extra sanding. We recommend purchasing one or two 0.25-inch-thick foam sheets for your cosplay armor.
  • Headpieces: Due to its lightweight and easily moldable nature, EVA foam is ideal for creating helmets, crowns, and other headpieces that can be worn for extended periods of time without causing extra neck pain. To create your headpieces, we recommend one foam sheet that is 0.5-inches thick.
  • Weapons and Accessories: No costume is complete without accessories. You can use thicker EVA foam to create rigid but lightweight swords, guns, tasers, hammers, and more. We recommend either two 0.25-inch-thick foam sheets if you are doing extensive layering, or one 0.5-inch-thick foam sheet for fewer layers.

Do you offer discounted closed-cell foam?

To inquire about discounts for larger quantities of closed cell foam, contact our customer service team. Check out our clearance section to discover discounted closed-cell foam items we have in stock. Clearance items offered at reduced prices are not returnable.

What is your return policy for EVA foam?

Full EVA foam sheets in new condition may be returned (subject to a 25% restocking fee). Unfortunately, custom-cut pieces and cut yardage cannot be returned. Even the most experienced cosplayers will tell you that mistakes can happen during the costume creation process. FoamOrder recommends purchasing additional EVA foam sheets just in case, because you can always use them later when you create new pieces. We’re happy to offer lower prices on bulk orders of EVA foam.

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What Our Customers Are Saying About FoamOrder

5/5 stars5/5 stars
fantastic
“excellent packaging and fast shipping. if you live in the SF bay area you can also pay online and pick it up.”
tlove
napa cal
November 2024
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No problems
“The foamorder team were efficient and did their job flawlessly”
Emma dad.
Charleston WV
October 2024
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The perfect foam
“I'm making custom rifle cases and some are extra long so the suppressor can stay on, and this is the perfect foam to use for interior structure and for the protection of the rifles.”
Spotted Dog Sewing
Gillette, Wyoming
March 2024
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